How to Assemble K-D Storm Sash

 

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1- Tools and Materials Needed

2- Prepearing the Sash for Assembly

3- Laying Out and Putting the Sash Together.

4- Clamping the Joints Tight and Square

5- Pinning the Joints

6- Trimming and Sanding the Sash

7- Notes on Gluing Sash Joints (Optional)

 

 

 


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Obtain the Following Tools and Materials Before Starting Work   Tools and Materials Needed
Obtain the Following Tools and Materials Before Starting Work

Tools Used in Sash Assembly - Optional Tools Shown On Back Row  

Chamfering Tenon Ends Prior to Assembly and Making Grooved Clamp Blocks   Preparing Sash for Assembly
Chamfering Tenon Ends Prior to Assembly and Making Grooved Clamp Blocks

Chamfering Tenons with Chisel  

1- Parts Set  Out -    2- Put on Rails-   3- Drive Rails In with Mallet-   4- Put on Second Stile-   5- Drive Stile on with Mallet   Laying out Sash Components and Putting Together Sash
1- Parts Set Out - 2- Put on Rails- 3- Drive Rails In with Mallet- 4- Put on Second Stile- 5- Drive Stile on with Mallet

1- Sash Parts Laid Out on Table  

Clamping Up the Joints and Keeping the Sash Square   Clamping the Sash Together
Clamping Up the Joints and Keeping the Sash Square

Clamping Center Rail  

How to Install Sash Pins   Pinning The Joints
How to Install Sash Pins

Driving In Pins  

How to Trim Off Stile Horns, Tenons, and Finish the Joints   Trimming and Sanding the Sash
How to Trim Off Stile Horns, Tenons, and Finish the Joints

Planing Joints Flush with Block Plane  

Notes On Gluing Sash Joints   Gluing Sash Joints
Notes On Gluing Sash Joints

Clamp Blocks Covered with Plastic Sheet to Prevent Blocks from Adhering to Sash